Process Engineer (Projects Focus)

Job Description

The Process Engineer (Projects Focus) provides process engineering leadership for capital projects, supporting the Wilmington site from project conception through start-up. This role ensures that projects are safe, technically sound, and aligned with business objectives, enabling improvements in capacity, cost, quality, and environmental performance.

Working closely with Project Managers, Operations, and Engineering leadership, this role applies Front-End Loading (FEL) principles and strong process design expertise to deliver practical, effective solutions in a manufacturing environment.

Key Responsibilities:

Capital Projects & Technical Execution:

Serve as the process engineering lead on capital projects from feasibility through start-up

Develop and deliver core engineering design packages (PFDs, P&IDs, MEBs, and equipment requirements)

Ensure designs are safe, operable, and cost-effective

Support commissioning and start-up to ensure systems meet design intent

Front-End Loading & Process Design

Apply FEL methodologies to define scope and evaluate alternatives

Provide expertise in process design, including reaction systems, separations, and thermodynamics

Translate business and operational needs into practical engineering solutions

Operational Support & Optimization

Support plant operations with troubleshooting and process optimization

Use process data to drive improvements in throughput, efficiency, and reliability

Participate in site initiatives for safety, environmental, and cost improvements

Cross-Functional Collaboration

Partner with Project Managers on scope development and execution alignment

Collaborate with Operations, Maintenance, and EHS teams to ensure successful project delivery

Work with external engineering firms and contractors, ensuring quality and accountability

Safety & Compliance

Promote and support a strong safety culture

Ensure compliance with OSHA, NFPA, EPA, and other regulatory requirements

Integrate process safety and environmental considerations into all project work

Qualifications

Bachelor’s degree in chemical engineering

+5 years of experience in chemical manufacturing or process engineering

Strong analytical and problem-solving skills

Preferred Qualifications:

Experience with Front-End Loading (FEL) and capital projects

Batch chemical process experience

Strong background in process design and modeling

Experience working with external engineering contractors

Knowledge of PSM-regulated environments and industry standards

What Success Looks Like:

Projects are delivered with strong technical integrity and clear scope definition

Process designs are safe, operable, and aligned with site needs

Start-ups and modifications are smooth, stable, and meet performance targets

Strong collaboration with Operations and Project teams drives practical results

Work Environment:

Combination of office and manufacturing plant environment

Regular field exposure including elevated structures, outdoor conditions, and PPE requirements

Hands-on involvement in commissioning and plant support activities

Why Join Us?

Opportunity to work on high-impact capital projects

Exposure to end-to-end project lifecycle from concept to start-up

Collaborative team environment focused on continuous improvement and technical excellence

Apply today to join Stepan Company and help shape the future of our Wilmington site.

Education

Bachelor’s degree in chemical engineering

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