Sr. Metrology Engineer
Vatn Systems
Bristol, RI · Posted July 31, 2026
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About the job
As a Sr. Metrology Engineer focused on hardware inspection, you will serve as the dedicated measurement and inspection authority for precision machined hardware, both produced in-house and outsourced to suppliers. You will own the development and execution of quality processes for the shop, including inspection strategy, CMM programming, and providing critical engineering feedback. This role operates directly within the machine shop environment rather than our broader QMS team. You will bridge the gap between machining and mechanical engineering to ensure part designs, tolerances, and inspection methods align with true manufacturing capabilities and support our rapidly increasing production rates.
Primary Responsibilities:
Inspection & Measurement
Develop robust inspection plans for complex machined parts, including First Article Inspections and high-volume production sampling strategies
Perform comprehensive inspections on both in-house manufactured components and outsourced hardware from external suppliers
Program and operate CMM and other measurement systems to inspect high-complexity components
Define measurement approaches for tight tolerance features
Establish and document repeatable measurement methods across production runs
Engineering & Supply Chain Interface
Review engineering drawings prior to release to identify tolerance stack risks, unclear/conflicting GD&T, and manufacturability issues
Provide GD&T guidance to the mechanical engineering team
Translate design intent into practical inspection and manufacturing requirements
Document non-conformances and out-of-tolerance conditions on outsourced parts, providing clear and actionable inspection data to the Quality team to drive vendor corrective actions
Process Quality
Define in-process inspection requirements within machining workflows
Advise and train CNC Operators on proper techniques for manual, in-process hand inspections
Identify and resolve sources of shop-floor variation, including tool wear, setup variability, and process instability
Lead root cause analysis for out-of-tolerance conditions on the floor
System Buildout
Establish tactical, machining-focused quality processes from the ground up (gauge control, inspection frequency, documentation standards)
Interface collaboratively with the broader Quality organization, who handles overarching product QMS
Required Skill
Expertise in GD&T with a strong focus on real-world application for shop-floor inspection and machining
Experience programming and operating Coordinate Measuring Machines
Extensive experience with precision machined components and tight-tolerance hardware
Hands-on inspection experience using a wide array of measurement tools
Ability to confidently interpret engineering drawings
Experience defining, scaling, or improving inspection processes for production
Strong problem-solving and communication skills
Experience working directly with machinists to define inspection and process controls
Preferred Skills
Experience specifically with Zeiss CMMs and Calypso software
Familiarity with multi-axis CNC machining
Experience evaluating supplier FAIs and partnering with procurement/supply chain teams to resolve quality issues
Experience bridging mechanical engineering and manufacturing teams
Vatn is an equal opportunity employer.