Staff Mechanical Engineer, Thermal
Viasat
Listing collected from Viasat's career site. NextChapter is independent of Viasat.
Tempe, AZ · Posted October 28, 2026
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Where Tempe, AZ ranks
Where Tempe, AZ placed in our monthly rankings, month by month. Each month stays online at its own address.
November 2026
- #5Cities with the most hybrid jobs in the Southwest14% · of 43
- #6Best all-round cities for new graduates in the Southwest55 / 100 · of 15
- #7Best cities for entry-level jobs that want AI skills in the Southwest8% · of 39
- #7Best all-round cities for AI careers in the Southwest54 / 100 · of 15
- #9Best college towns for junior jobs in the Southwest35% · of 32
- #9Best cities for AI-skill jobs in the Southwest11% · of 44
Rankings about engineering jobs
- Best cities for software and engineering jobs #1 San Francisco (3,412 openings)
- Best cities for engineering pay after cost of living #1 San Mateo ($216k)
- Most requested AI skills in engineering jobs #1 AI tools in daily work (6.1%)
- AI tools named most often in engineering jobs #1 Claude (1.7%)
- Employers with the most engineering jobs #1 Amazon (2,992 roles)
Pay compared with the market
This listing does not state pay. Across 40 open staff mechanical engineer listings that state pay, the middle half runs $148,000 to $197,000 and the median is $185,000.
Listed pay is what employers advertise, not what people are paid.
Staff Mechanical Engineer salaries by state · Check your own pay
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AI use among mechanical engineers is little observed so far. Measured exposure for mechanical engineers: 8% (little observed).
Share of this job’s tasks that AI is already used for at work, from real usage. It is not a forecast of job loss, and a low number means no use seen yet. Source: Anthropic Economic Index.
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About the job
About us
At Viasat, the work you do helps people stay connected in ways that matter, from everyday moments to critical missions across air, land, sea, and space.
We’re a place for people who are curious, bold, and motivated by meaningful work. Here, you'll have the opportunity to make an impact, explore new possibilities, and grow your career in ways that align with your interests and goals. When you're ready to take on something new, you'll find leaders who support your development and help you turn your ambition into action.
What you'll do
ViaSat is seeking a highly motivated Thermal Engineer to join our growing space infrastructure team. In this role, you will lead the thermal analysis, design, development, qualification, and production transition of thermal control solutions and systems for next-generation satellite platforms. You will develop thermal models and control solutions to maintain spacecraft hardware within allowable operating temperatures throughout the mission. You will serve as a key technical contributor across the full product lifecycle, driving innovative solutions for challenging spaceflight applications while collaborating with multidisciplinary teams across engineering, manufacturing, supply chain, quality, and program management.
The ideal candidate combines deep technical expertise in spacecraft thermal analysis and control with the ability to independently solve complex problems, influence technical direction, and mentor developing engineers.
The day-to-day
In this role, you will lead and contribute to projects and programs of significant scope and complexity, applying advanced engineering principles to develop reliable, manufacturable, and cost-effective spacecraft thermal control systems.
You will:
Develop thermal models and control solutions to maintain spacecraft hardware within allowable operating temperatures throughout the mission.
Lead thermal modeling, analysis, and development efforts for satellite structures, mechanisms, electronics packaging, and payload systems.
Independently define problems, evaluate trade studies, and develop engineering solutions that balance thermal performance, schedule, cost, and risk.
Own thermal control subsystem design from concept development through qualification, production, integration, and on-orbit support.
Perform and direct detailed thermal analysis, environmental predictions, and orbital thermal simulations to validate flight hardware designs.
Develop thermal engineering requirements, specifications, procedures, and qualification plans.
Lead thermal hardware development, integration, thermal vacuum testing, and thermal anomaly resolution activities.
Drive Design Reviews (PDR, CDR, TRR, FRR) and provide thermal technical recommendations to program leadership.
Collaborate closely with systems, mechanical, electrical, manufacturing, reliability, and supply chain teams to ensure successful product execution.
Evaluate new thermal control technologies, materials, coatings, and heat transfer processes to improve product capability and scalability.
Provide technical mentorship and guidance to junior engineers and thermal analysts.
Serve as a recognized subject matter expert in spacecraft thermal engineering and analysis.
What you'll need
Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or related engineering discipline.
10+ years of engineering experience, including significant experience developing thermal models and spaceflight hardware.
Demonstrated experience leading thermal subsystem development and thermal analysis for spacecraft, satellites, launch vehicles, or other aerospace systems.
Strong understanding of thermal management, heat transfer, orbital environments, dynamic, and environmental requirements for space applications.
Experience with thermal engineering analysis tools such as Thermal Desktop, ANSYS, or equivalent, alongside CAD software.
Experience with thermal environmental qualification and acceptance testing, including thermal vacuum (TVAC) and thermal cycling.
Ability to independently solve complex thermal problems with limited direction.
Strong written and verbal communication skills, including presentation of technical data to management and customers.
Experience working within cross-functional product development teams.
U.S. Citizenship required.
What will help you on the job
Master's degree in Mechanical Engineering, Aerospace Engineering, or related field with a thermal/fluid focus.
Experience with small satellite, broadband constellation, or spacecraft bus thermal development programs.
Knowledge of advanced thermal hardware (heat pipes, radiators, MLI, heaters, louvers, and thermal interface materials).
Knowledge of launch vehicle interfaces and spacecraft integration processes.
Familiarity with production scaling of aerospace thermal hardware.
Experience with Teamcenter, Windchill, or other PLM systems.
Experience supporting suppliers and contract manufacturers for thermal components.
Knowledge of spaceflight standards, workmanship requirements, and thermal qualification methodologies.
Experience performing root cause investigations and driving corrective actions for thermal anomalies.
Previous experience mentoring engineers and providing technical leadership across teams.
Salary range
$141,500.00 - $224,000.00 / annually. For specific work locations within San Jose, the San Francisco Bay area and New York City metropolitan area, the base pay range for this role is $176,000.00- $264,000.00/ annually
At Viasat, we consider many factors when it comes to compensation, including the scope of the position as well as your background and experience. Base pay may vary depending on job-related knowledge, skills, and experience. Additional cash or stock incentives may be provided as part of the compensation package, in addition to a range of medical, financial, and/or other benefits, dependent on the position offered. Learn more about Viasat’s comprehensive benefit offerings that are focused on your holistic health and wellness at https://careers.viasat.com/benefits. EEO Statement
Viasat is proud to be an equal opportunity employer, seeking to create a welcoming and diverse environment. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, ancestry, physical or mental disability, medical condition, marital status, genetics, age, or veteran status or any other applicable legally protected status or characteristic. If you would like to request an accommodation on the basis of disability for completing this on-line application, please click here .
In this role, you will lead and contribute to projects and programs of significant scope and complexity, applying advanced engineering principles to develop reliable, manufacturable, and cost-effective spacecraft thermal control systems.
You will:
Develop thermal models and control solutions to maintain spacecraft hardware within allowable operating temperatures throughout the mission.
Lead thermal modeling, analysis, and development efforts for satellite structures, mechanisms, electronics packaging, and payload systems.
Independently define problems, evaluate trade studies, and develop engineering solutions that balance thermal performance, schedule, cost, and risk.
Own thermal control subsystem design from concept development through qualification, production, integration, and on-orbit support.
Perform and direct detailed thermal analysis, environmental predictions, and orbital thermal simulations to validate flight hardware designs.
Develop thermal engineering requirements, specifications, procedures, and qualification plans.
Lead thermal hardware development, integration, thermal vacuum testing, and thermal anomaly resolution activities.
Drive Design Reviews (PDR, CDR, TRR, FRR) and provide thermal technical recommendations to program leadership.
Collaborate closely with systems, mechanical, electrical, manufacturing, reliability, and supply chain teams to ensure successful product execution.
Evaluate new thermal control technologies, materials, coatings, and heat transfer processes to improve product capability and scalability.
Provide technical mentorship and guidance to junior engineers and thermal analysts.
Serve as a recognized subject matter expert in spacecraft thermal engineering and analysis.
Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or related engineering discipline.
10+ years of engineering experience, including significant experience developing thermal models and spaceflight hardware.
Demonstrated experience leading thermal subsystem development and thermal analysis for spacecraft, satellites, launch vehicles, or other aerospace systems.
Strong understanding of thermal management, heat transfer, orbital environments, dynamic, and environmental requirements for space applications.
Experience with thermal engineering analysis tools such as Thermal Desktop, ANSYS, or equivalent, alongside CAD software.
Experience with thermal environmental qualification and acceptance testing, including thermal vacuum (TVAC) and thermal cycling.
Ability to independently solve complex thermal problems with limited direction.
Strong written and verbal communication skills, including presentation of technical data to management and customers.
Experience working within cross-functional product development teams.
U.S. Citizenship required.