Exterior Trim Mechanical Design Engineer
Hyundai Motor America
Montgomery, AL · Posted November 1, 2026
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About the job
Exterior Trim Mechanical Design Engineer
Hyundai America Technical Center, Inc. (HATCI) is seeking a Senior Engineer for the Production Vehicle Optimization (PVO) Team.
The PVO Team is a part of the Vehicle Engineering Department, which focuses on optimizing North American produced vehicles for Initial Quality, Warranty Claim (Durability) and Cost Efficiency by Engineering Design.
What You Will Do
Apply Functional Area expertise to continuously develop (Sample → Mass Production Application) improvement concepts for Genesis, Hyundai, and KIA vehicles.
Collaborate with HMMA, KaGA, HMGMA, KMX, Suppliers, HMG R&D and other HATCI teams by serving as an onsite technical design liaison for North American production vehicles.
Confirm design for manufacturability, focus on warranty claim prevention and overall design for quality customer products.
Oversee component testing on design concepts to assess their feasibility and manufacturability for production implementation.
Summarize investigation results and apply to current products where applicable to improve quality, reduce warranty claims and improve vehicle J.D. Power IQS results.
Provide technical design support for current production and new vehicle launch builds as assigned.
Generate issue lists, propose countermeasures, validate improvement recommendations, and issue engineering changes as required.
Modify and/or create assembly structure utilizing the Bill of Material (BOM) system.
Modify/Create 2D engineering drawings and associated 3D geometry (surface/solid) based on design change (as applicable) for non-supplier sourced systems.
Review 2D drawings and 3D data from suppliers to ensure that components meet design specifications, make recommendations for changes and obtain appropriate management approvals.
Utilize CAE as required.
Benchmark competitor best in class vehicles to better understand design methodologies and customer preferences.
Develop strong supplier contact base within commodity area of responsibility.
Understand component manufacturing processes and capabilities that influence design improvement direction.
Manage suppliers as part of design improvement process by leading cross functionally: Share design information, lead testing, review output and enforce timelines.
Respond to special requests from HMG R&D: Investigations, reports on plant or supplier quality trends, Task Force Team participation, new concept evaluation, part testing and other topics as requested.
Develop and present technical reports as assigned.
Prepare detailed project plans, develop supporting budget, and prepare reports for management as required.
Travel up to 25% of time domestically and internationally.
How You Will Make an Impact
Required Skills and Knowledge:
Basic knowledge of automotive industry engineering design and related manufacturing methods
Basic knowledge of functional area components and related parts
Knowledge of vehicle safety standards and testing methods/requirements
Experience using CATIA V5 or similar system software
Strong Project Management skills
Strong Data Analysis skills
Strong skills in MS Office – Excel, PowerPoint, Outlook
Proficient time management and organization skills
Proficient oral and written communication skills
Additional Requirements:
Experience working in culturally diverse team environment
Demonstrated ability to maintain confidentiality and demonstrate integrity and ethical behavior
What You Will Bring to the Role
Educational Requirements:
Bachelor's degree in Mechanical Engineering or related field of study
Related Industry Experience Requirements:
0-10 years of experience in Engineering Design for responsible functional area
Valid Driver's License & satisfactory driving record
Candidates applying for positions with Hyundai-Kia must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.
HATCI is an Equal Opportunity Employer including Disabled and Veteran. VEVRAA Federal contractor
What Hyundai Can Offer You
Zero-dollar employee premiums on Medical, Dental, and Vision for you and your family
100% employer-paid disability and life insurance
Generous paid time off including vacation, sick and abundant holidays
A global environment that fosters diversity
Competitive salaries
Retirement savings and planning benefits
Flexible work hours, and hybrid work schedule options
Access to health savings accounts and flexible spending accounts
Other Details
Candidates applying for positions with Hyundai KIA must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire. HATCI is an Equal Opportunity Employer including Disabled and Veteran. VEVRAA Federal contractor.