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About the job

Pre-Sales Applications Engineer – Robotic Welding & Automated Systems

Up to $125,000/yr • Pewaukee, WI Area • 1st Shift / Mon–Fri • Direct-Hire

Pay & Incentives: Baseline starting salary up to $125,000/yr (scaling directly with pre-sales and welding automation depth) + 401(k) retirement match, full corporate health/dental/vision/life benefits, and annual performance merit reviews.

Work Pattern/Schedule: Dedicated 1st Shift schedule (Monday – Friday) based 100% on-site at the Pewaukee facility, paired with light travel (~15% domestic/international) for technical discovery and proposal presentations.

Environment & Company Profile: Direct-hire seat with a premier, family-owned custom automation integrator featuring cutting-edge R&D, long-tenured team culture, zero micromanagement, and custom high-value machinery builds.

Core Technical Scope: Serve as primary pre-sales technical lead for robotic welding cells; evaluate customer prints for weld feasibility, conduct sample trials, specify power sources/tooling, architect cell concepts (FANUC/ABB), and develop technical proposal packages.

Strict Requirements & Authorization: Requires 2-Year technical or 4-Year engineering degree, 7+ years of progressive experience in robotic welding, GMAW/GTAW metallurgy, and pre-sales applications/quoting, US work authorization (U.S. Citizen or Green Card holder), and a local Pewaukee commute (~45 mins).

If you are a creative welding automation specialist who loves cutting-edge technology and thrives on solving complex technical puzzles, this direct-hire seat with an industry-leading custom systems integrator offers an exceptional career path. We operate as a true extension of our customers’ R&D departments—building custom, high-value automated systems that have never been created before.

Serving as the primary technical interface during the pre-sales and proposal phase, you will evaluate customer parts and prints, determine weld feasibility, architect robotic cells, and partner with sales and engineering to deliver high-margin, manufacturable automation proposals in an environment free of corporate red tape.

What You Will Be Doing (Daily Responsibilities)

Lead Technical Feasibility: Serve as the main pre-sales technical point of contact, reviewing customer parts, engineering drawings, and specs to evaluate weld feasibility and application scope.

Architect Welding Automation Concepts: Select and specify welding processes (GMAW, GTAW, robotic arc), power sources, tooling concepts, and robotic cell layouts (FANUC, ABB) tailored to project budgets.

Develop Technical Proposals: Partner with Sales and Engineering to generate technical proposal content, including preliminary layouts, cycle time estimates, labor hours, and equipment BOMs.

Conduct Process Trials & Testing: Coordinate weld sample evaluations, process trials, and feasibility testing to validate proposed automation solutions prior to customer contract.

Customer Collaboration & Travel: Travel to customer facilities (~15% domestic/international) to gather technical requirements, lead design reviews, and present proposed automation solutions.

Code & Compliance Oversight: Ensure proposed weld processes adhere to industry standards (AWS D1.1, ASME Section IX) and customer specs, including defense-adjacent application requirements.

What We Are Looking For (Requirements & Qualifications)

Robotic Welding & Pre-Sales Experience: 7+ years of technical expertise in welding automation, pre-sales application engineering, or robotic systems integration.

Process & Metallurgy Mastery: Solid understanding of GMAW/MIG, GTAW/TIG, and robotic arc welding processes, understanding how material selection and joint fit-up impact automation feasibility.

Engineering CAD & Layout Literacy: Proficiency reviewing or drafting conceptual cell layouts using AutoCAD, SolidWorks, or similar 2D/3D design tools.

Customer-Facing Communication: Professional presentation and communication skills to interface directly with client engineering teams and plant leadership.

Location & Authorization: U.S. Citizenship or Green Card holder residing within a comfortable 45-minute daily driving radius of the Pewaukee, WI area.

Preferred Technical Assets (Bonus Skills)

Educational Background: Bachelor’s degree in Welding Engineering, Mechanical Engineering, or related technical discipline; or equivalent hands-on industry experience.

Industry Certifications: AWS Certified Welding Engineer (CWEng), Certified Welding Inspector (CWI), or similar formal credentials.

Robotics & Simulation Software: Experience with FANUC, ABB RobotStudio, or offline programming simulation platforms.